Polyurethane Insulated Spiral Steel Pipe
  • Polyurethane Insulated Spiral Steel PipePolyurethane Insulated Spiral Steel Pipe
  • Polyurethane Insulated Spiral Steel PipePolyurethane Insulated Spiral Steel Pipe
  • Polyurethane Insulated Spiral Steel PipePolyurethane Insulated Spiral Steel Pipe
  • Polyurethane Insulated Spiral Steel PipePolyurethane Insulated Spiral Steel Pipe
  • Polyurethane Insulated Spiral Steel PipePolyurethane Insulated Spiral Steel Pipe

Polyurethane Insulated Spiral Steel Pipe

As a professional manufacturer, we are pleased to offer you Pengfa Polyurethane Insulated Spiral Steel Pipe. The 3PE anticorrosive steel pipe represents an advanced technology introduced from abroad in recent years, specializing in corrosion resistance. Its full designation is the fused epoxy/extruded polyethylene structural protective layer, comprising three key layers: the base layer, consisting of fused epoxy (measuring at least 80μm in thickness); the intermediate layer, which is an adhesive layer (ranging from 170μm to 250μm in thickness); and the outermost layer, composed of extruded polyethylene (approximately 2mm in thickness).

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Product Description

The total thickness of the protective layer is about 1.8-3.7mm. In the three-layer structure, the main function of fused epoxy powder coating is: to form a continuous coating film, directly bonded to the surface of the steel pipe, has good chemical corrosion resistance and cathodic stripping resistance. And the active group of the intermediate layer adhesive reaction form chemical bond, to ensure that the overall anticorrosive layer has good cohesiveness at high temperature. 


The intermediate layer is usually a copolymer binder, the main component of which is polyolefin. Currently, vinyl copolymer adhesives are widely used. The polar functional groups of the copolymer adhesive and the epoxy groups of the fused epoxy powder coating can react to form hydrogen bonds or chemical bonds, so that the middle layer and the bottom layer form a good bond; The non-polar ethylene part and the surface layer of polyethylene has a good affinity for cooperation, so the middle layer and the surface layer also has good bonding property. The main function of polyethylene surface layer is to play the role of mechanical protection and anticorrosion, and the traditional two-layer structure of polyethylene anticorrosion layer has the same role.


You can rest assured to buy customized Pengfa Polyurethane Insulated Spiral Steel Pipe from us. We look forward to cooperating with you, if you want to know more, you can consult us now, we will reply to you in time! The Pengfa Polyurethane Insulated Spiral Steel Pipe has a long service life, and the molecular weight of the polyethylene pipe is high, which has good stability and aging resistance. 


Under normal working temperature and pressure conditions, the service life can be guaranteed for more than 50 years. Corrosion resistance, high molecular structure stability of polyethylene, resistant to chemical corrosion such as natural gas, liquefied petroleum gas, artificial gas, etc., no secondary anti-corrosion equipment is required. The chemicals present in the soil will not have any degradation effect on the pipe.


Product Parameter (Specification)

Diameter

mm

Diameter

mm

Wall thickness

Kg/m

Single weight

(mpa) Minimum test pressure

A

L210

B

L245

X42

L29

X46

L320

X52

L360

20"

508

5.6

69.38

2.8

3.2

5.8

6.3

7.1

6.4

79.16

3.2

3.7

6.6

7.3

8.2

7.1

87.70

3.5

4.1

7.3

8.1

9.1

7.9

97.43

3.9

4.6

8.1

9.0

10.1

8.7

107.12

4.3

5.0

8.9

9.9

11.1

9.5

116.78

4.7

5.5

9.8

10.8

12.1

10.3

126.41

5.1

6.0

10.6

11.7

13.1

11.1

136.01

5.5

6.4

11.4

12.6

14.2

11.9

145.58

5.9

6.9

12.2

13.5

15.2

12.7

155.12

6.3

7.4

13.1

14.4

16.2

14.3

174.10

7.1

8.3

14.7

16.2

18.2

15.9

192.95

7.9

9.2

16.3

18.0

20.3

24"

609.6

6.4

95.26

2.6

3.1

5.5

6.0

6.8

7.1

105.56

2.9

3.4

6.1

6.7

7.5

7.9

117.30

3.3

3.8

6.8

7.5

8.4

8.7

129.00

3.6

4.2

7.4

8.2

9.2

9.5

140.68

3.9

4.6

8.1

9.0

10.1

10.3

152.32

4.2

4.9

8.8

9.8

11.0

11.1

163.93

4.6

5.3

9.5

10.5

11.8

11.9

175.51

4.9

5.7

10.2

11.2

12.6

12.9

187.06

5.2

6.1

10.9

12.0

13.5

14.3

210.07

5.9

6.9

12.2

13.5

15.2

15.9

232.94

6.6

7.7

13.6

15.0

16.9

30"

762

6.4

111.20

2.3

2.6

4.7

5.2

5.8

7.1

123.24

2.5

2.9

5.2

5.8

6.5

7.9

136.97

2.8

3.3

5.8

6.4

7.2

8.7

150.67

3.1

3.6

6.4

7.0

7.9

9.5

164.34

3.4

3.9

7.0

7.7

8.7

10.3

177.98

3.7

4.3

7.6

8.3

9.4

11.1

191.58

3.9

4.6

8.1

9.0

10.1

11.9

205.15

4.2

4.9

8.7

9.6

10.8

12.7

218.69

4.5

5.3

9.3

10.3

11.6

14.3

245.68

5.1

5.9

10.5

11.6

13.0

15.9

272.54

5.6

6.6

11.7

12.9

14.5

32"

812.8

6.4

127.30

2.0

2.3

4.1

4.5

5.1

7.1

141.10

2.2

2.6

4.6

5.0

5.7

7.9

156.84

2.4

2.9

5.1

5.6

6.3

8.7

172.56

2.7

3.1

5.6

6.2

6.9

9.5

188.24

2.9

3.4

6.1

6.7

7.6

10.3

203.88

3.2

3.7

6.6

7.3

8.2

11.1

219.50

3.4

4.0

7.1

7.9

8.8

11.9

235.09

3.7

4.3

7.6

8.4

9.5

12.7

250.64

3.9

4.6

8.2

9.0

10.1

14.3

281.65

4.4

5.2

9.2

10.1

11.4

15.9

312.54

4.9

5.7

10.2

11.3

12.7

36"

914.4

6.4

143.24

1.8

2.1

3.7

4.0

4.5

7.1

158.79

2.0

2.3

4.1

4.5

5.0

7.9

176.52

2.2

2.5

4.5

5.0

5.6

8.7

194.22

2.4

2.8

5.0

5.5

6.2

9.5

211.90

2.6

3.1

5.4

6.0

6.7

10.3

219.51

2.8

3.3

5.9

6.5

7.3

11.1

247.15

3.1

3.6

6.3

7.0

7.9

11.9

264.72

3.3

3.8

6.8

7.5

8.4

12.7

282.27

3.5

4.1

7.3

8.0

9.0

14.3

317.27

3.9

4.6

8.2

9.0

10.1

15.9

352.14

4.4

5.1

9.1

10.0

11.3

17.5

386.88

4.8

5.6

10.0

11.0

12.4

 

Diameter

mm

Diameter

mm
Wall thickness

Kg/m
Single weight

(mpa) Minimum test pressure

A
L210

B
L245

X42
L290

X46
L320

X52
L360

8.63"

219.1

5.6

29.48

6.4

7.5

11.1

12.3

13.8

6.4

33.57

7.4

8.6

12.7

14

15.8

7.0

36.61

8.1

9.4

13.9

15.3

17.3

7.9

41.14

9.1

10.6

15.7

17.3

19.5

8.2

42.65

9.4

11.0

16.3

18.0

20.2

8.7

45.14

10.0

11.7

17.3

19.1

20.7

10.75"

273.1

5.6

36.94

5.2

6.0

10.1

11.2

12.5

6.4

42.09

5.9

6.9

11.6

12.7

14.3

7.1

46.57

6.6

7.6

12.8

14.1

15.9

7.8

51.03

7.2

8.4

14.1

15.5

17.5

8.7

56.72

8.0

9.4

15.7

17.3

19.5

9.3

60.05

8.6

10.0

16.8

18.5

20.7

12.75"

323.9

5.6

43.96

4.4

5.1

8.5

9.4

10.6

6.4

50.11

5.0

5.8

9.7

10.7

12.71

7.1

55.47

5.5

6.4

10.8

11.9

13.4

7.9

61.56

6.1

7.2

12.0

13.9

14.9

8.4

65.35

6.5

7.6

12.8

14.1

15.9

8.7

67.62

6.8

7.9

13.2

14.6

16.4

9.5

73.65

7.4

8.6

14.5

16.0

17.9

10.3

79.65

8.0

9.3

15.7

17.3

19.5

11.1

85.62

8.6

10.1

16.9

18.6

20.7

12.7

97.46

9.9

11.5

19.3

20.7

20.7

14.3

109.18

11.1

13.0

20.7

20.7

20.7

14"

355.6

5.6

48.33

4.0

4.6

7.8

8.6

9.6

6.4

55.11

4.5

5.3

8.9

9.8

11.0

7.1

61.02

5.0

5.9

9.8

10.9

12.2

7.9

61.74

5.6

6.5

11.0

12.1

13.6

8.7

74.42

6.2

7.2

12.1

13.3

15.0

9.5

81.08

6.7

7.9

13.2

14.5

16.3

10.3

87.71

7.3

8.5

14.3

15.8

17.7

11.1

94.30

7.9

9.2

15.4

17.0

19.11

11.9

100.86

8.4

9.8

16.5

18.2

20.5

12.7

107.39

9.0

10.5

17.6

19.4

20.7

14.3

120.36

10.1

11.8

19.8

20.7

20.7

16"

406.4

5.6

55.35

3.5

4.1

6.8

7.5

8.4

6.4

63.13

4.0

4.6

7.8

8.6

9.6

7.1

69.91

4.4

5.1

8.6

9.5

10.7

7.9

77.63

4.9

5.7

9.6

10.6

11.9

8.7

85.32

5.4

6.3

10.6

11.6

13.1

9.5

92.98

5.9

6.9

11.5

12.7

14.3

10.3

100.61

6.4

7.5

12.5

13.8

15.5

11.1

108.20

6.9

8.0

13.5

14.9

16.7

11.9

115.77

7.4

8.6

14.4

15.9

17.0

12.7

123.30

7.9

9.2

15.4

17.0

19.1

14.3

138.27

8.9

10.3

17.3

19.1

20.7

15.9

153.11

9.9

11.5

19.3

20.7

20.7

18"

457.2

5.6

62.34

3.1

3.6

6.0

6.7

7.5

6.4

71.12

3.5

4.1

6.9

7.6

8.6

7.1

78.77

3.9

4.6

7.7

8.5

9.5

7.9

87.49

4.4

5.1

8.5

9.4

10.6

8.7

96.18

4.8

5.6

9.4

10.4

11.7

9.5

104.84

5.2

6.1

10.2

11.6

12.7

10.3

113.46

5.7

6.6

11.1

12.6

13.8

11.1

122.05

6.1

7.1

12.0

14.2

14.9

11.9

13062

6.6

7.7

12.8

14.2

15.9

12.7

139.15

7.0

8.2

13.7

15.1

17.0

14.3

156.11

7.9

9.2

15.4

17.0

19.2

15.9

172.95

8.8

10.2

17.2

18.9

20.7

 

Diameter

mm
Diameter

mm

Wall thickness

Kg/m
Single weight

(mpa) Minimum test pressure

A

L210

B

L245

X42

L290

X46

L320

X52

L360

42"

1066.8

7.9

196.39

2.0

2.3

4.1

4.5

5.0

8.7

216.11

2.2

2.5

4.5

4.9

5.5

9.5

235.79

2.4

2.7

4.9

5.4

6.1

10.3

255.45

2.6

3.0

5.3

5.8

6.6

11.1

275.07

2.8

3.2

5.7

6.3

7.1

11.9

294.66

3.0

3.4

6.1

6.7

7.6

12.7

314.22

3.2

3.7

6.5

7.2

8.1

14.3

353.24

3.5

4.1

7.3

8.1

9.1

15.9

392.13

3.9

4.6

8.2

9.0

10.1

17.5

430.90

4.3

5.1

9.0

9.9

11.2

48"

1219.2

8.7

259.66

1.8

2.1

3.7

4.1

4.6

9.5

283.35

2.0

2.3

4.1

4.5

5.1

10.3

307.01

2.1

2.5

4.4

4.9

5.5

11.1

330.63

2.3

2.7

4.8

5.2

5.9

11.9

354.23

2.5

2.9

5.1

5.6

6.3

12.7

377.79

2.6

3.1

5.4

6.0

6.8

14.3

424.82

3.0

3.4

6.1

6.8

7.6

15.9

471.73

3.3

3.8

6.8

7.5

8.5

17.5

518.51

3.6

4.2

7.5

8.3

9.3

54"

1371.6

9.5

330.91

1.7

2.0

3.5

3.8

4.3

10.3

358.57

1.8

2.1

3.8

4.2

4.7

11.1

386.20

2.0

2.3

4.1

4.5

5.1

11.9

413.80

2.1

2.5

4.4

4.8

5.4

12.7

441.37

2.3

2.6

4.7

5.1

5.8

14.3

496.41

2.5

3.0

5.2

5.8

6.5

15.9

551.32

2.8

3.3

5.8

6.4

7.2

17.5

606.11

3.1

3.6

6.4

7.1

8.0

60"

1524

9.5

378.70

1.5

1.7

3.0

3.4

3.8

10.3

410.38

1.6

1.9

3.3

3.6

4.1

11.1

442.04

1.7

2.0

3.6

3.9

4.4

11.9

473.66

1.8

2.2

3.8

4.2

4.7

12.7

505.26

2.0

2.3

4.1

4.5

5.1

14.3

568.35

2.2

2.6

4.6

5.1

5.7

15.9

631.31

2.5

2.9

5.1

5.6

6.6

17.5

694.15

2.7

3.2

5.6

6.2

7.0

72"

1828.8

12.7

568.83

1.7

2.0

3.6

4.0

4.5

14.8

639.93

2.0

2.3

4.1

4.5

5.1

15.9

710.91

2.2

2.6

4.5

5.0

5.6

17.5

781.75

2.4

2.8

5.0

5.5

6.2

19.1

852.47

2.6

3.1

5.5

6.0

6.8

80"

2032

14.3

711.52

1.8

2.0

3.7

4.1

4.6

15.9

790.50

2.0

2.3

4.1

4.5

5.1

17.5

869.36

2.2

2.5

4.5

5.0

5.6

19.1

948.09

2.4

2.8

4.9

5.4

6.1

88"

2235.2

14.3

783.10

1.7

2.0

3.5

3.9

4.4

15.9

870.10

1.9

2.2

3.9

4.3

4.9

17.5

956.96

2.1

2.4

4.3

4.8

5.4

19.1

1043.70

2.3

2.6

4.7

5.2

5.8

95"

2413

15.9

939.89

1.8

2.0

3.6

4.0

4.5

17.5

1033.78

2.0

2.2

4.0

4.4

5.0

19.1

1127.54

2.2

2.4

4.4

4.8

5.4


The structure and production process of Polyurethane Insulated Spiral Steel Pipe

1. 3PE anti-corrosion steel pipe anti-corrosion structure:
The first layer of epoxy powder (FBE>100um)
The second layer of adhesive (AD) 170-250um

The third layer of polyethylene ((PE) 1.8 ~ 3.7mm (common grade ~ reinforced grade)


The three materials are integrated and firmly combined with the steel pipe to form an excellent anti-corrosion layer. In actual operation, the three materials are mixed and integrated, and after processing, they are firmly combined with the steel pipe to form an excellent anti-corrosion layer. Its processing methods are generally divided into two types: winding type and round mold coating type.


Polyurethane Insulated Spiral Steel Pipe coating (three-layer polyethylene anti-corrosion coating) is a new anti-corrosion coating produced by cleverly combining the European 2PE anti-corrosion coating and the epoxy powder anti-corrosion steel coating (FBE) widely used in North America. Steel pipe coating. It has been recognized and used all over the world for more than ten years.


The coating of the Polyurethane Insulated Spiral Steel Pipe is an epoxy powder anti-corrosion coating that is in contact with the bottom layer and the steel pipe surface, and the middle layer is a copolymerized adhesive with branched functional groups. The surface layer is high-density polyethylene anti-corrosion coating.


3PE anti-corrosion coating combines the high impermeability and high mechanical properties of epoxy resin and polyethylene materials. So far, it is recognized globally as the pipeline anti-corrosion coating with the best effect and performance, so it has been applied in many projects. It has good anti-corrosion performance, low water absorption, high mechanical strength and other properties. In recent years, it has been more and more widely used in domestic buried water, gas and oil pipelines.


2. Product specifications:

89mm- 1820mm, wall thickness 6mm-20mm


3. Material:

Q235B, Q345B, 10# steel, 20# steel, X42-X80 grade, etc.


4. Implementation standards:

GB/T23257-2009 "Technical Standard for Buried Steel Pipeline Polyethylene Anticorrosion Coating", SY/T0413-2002 "Technical Standard for Buried Steel Pipeline Polyethylene Anticorrosion Coating", DIN30670-91 German "Polyethylene Coating for Steel Pipes and Fittings" Layer technical standard", CAN/CSA-7245.21-M92 Canada "Technical standard for polyethylene anti-corrosion coating on outer wall of steel pipe"


5. Use:

Polyurethane Insulated Spiral Steel Pipe are widely used in oil pipelines, natural gas pipelines, heating pipelines, and water supply pipelines.
6.Process flow of 3pe anti-corrosion steel pipe:
The first step is to sandblast and derust the outer wall of the base pipe, and move to the winding station after the sandblasting is completed.
The second step is to use intermediate frequency equipment to heat the steel pipe.
The third step is to spray the first layer of epoxy powder. Check the temperature.
The fourth step is to roll the second layer of adhesive.
The fifth step is to wrap the third layer of polyethylene (PE).
The sixth step is to spray water on the steel pipe for cooling and heat dissipation.
The seventh step is to move the wound 3PE steel pipe to the grinding machine position, and grind the welded joint.

 

Product Details





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